Well, after fitting the freshly ported barrels last weekend, I thought it was almost time to kick over the new motor (notice I said "thought"). But when I went to open the air bleeder in the top of the head while adding the coolant, the damn bolt head snaped off and put an end to my plans.
So, it was off with the head, to send it (after breaking 2 easy outs) to get fixed by my engineer, along with my spare head which I wanted to have skimmed.
So, this morning I re-assemble the motor (feeling realy good about not breaking any more bolts), and fill it with coolant and oil. I kick it over a few times before the front cylinder comes to life, belching an awful lot of smoke (and seems to have a leak), then after a little throttle the rear kicks in as well. But the engine fells VERY flat, and the front cyl is still belching smoke like mad, and I can no longer see the back of the shed!
I shut it down.
Confused about the flat performance and excessive smoke, I decide to pull off the front pipe and have a look at where I thought there was a crack. To my surprise, when I tilt the pipe takeing it off, oil pours out the end!

I tip the rest into a container as I realise that it's about half of my gearbox oil. "How the F@*# did that get there?" I wonder.
After a bit off headscratching, I realise it's the large intake seals between the case and the rotary valves.
So, off with the right side of the case, change the seals etc, and carefully re-assemble it again.
Frustrated by the ordeal of the day, but with the bike finally back together at 4pm, I decide to give it a quick kick, [-o< not expecting anything much by this stage.
I couldn't believe it when the damn thing started straight up, and just sat there idleing away without missing a beat!!
So I give it a bit of throttle, and tacho swings to the right nice and quick, then returns to a nice stable idle.
SUCCESS!!!!!!!
Now all that's left is a quick bleed of the brakes, and it goes in the get it's raodworthy cert this week.
