35mm Carb holder rubbers manufacture - Reed side
-
- Premix Junkie
- Posts: 1587
- Joined: Wed May 16, 2007 2:24 am
35mm Carb holder rubbers manufacture - Reed side
==============================================
others on the forum have worked around the problem though ingenuity
there are other issues beyond the, first and probably hardest part,
of mounting the 35mm PWK
Those currently interested in the 16065-1196 reproduction part...
CHARLES ++
RGVLEE ++
JARNO
SMITHYRC30
NOS EXUP ++ (green, premix)
KWACKMAN12
SHARKY
HEPPI
Brian Waters
MJ43 ++
Falconman ++++
Scooble
Corvine
Tescr500 +
Edgar90 ++
andy b
Steely
=====
the-elf
scottakr ++
kwakon
frog32
mgtkr1 ++
satarn ++
dirk
scoobydo ++
the manufacture is going ahead regardless of numbers
but if everyone wants a pair theyll be on the waitlist
PM me if you want to be included.
price will be cheap as I can have them made - more than likely cheaper than OEM !!
I only wish at the time I had purchased many of the airbox side which were way cheaper than the 1196 and are more difficult to reproduce
==============================================
others on the forum have worked around the problem though ingenuity
there are other issues beyond the, first and probably hardest part,
of mounting the 35mm PWK
Those currently interested in the 16065-1196 reproduction part...
CHARLES ++
RGVLEE ++
JARNO
SMITHYRC30
NOS EXUP ++ (green, premix)
KWACKMAN12
SHARKY
HEPPI
Brian Waters
MJ43 ++
Falconman ++++
Scooble
Corvine
Tescr500 +
Edgar90 ++
andy b
Steely
=====
the-elf
scottakr ++
kwakon
frog32
mgtkr1 ++
satarn ++
dirk
scoobydo ++
the manufacture is going ahead regardless of numbers
but if everyone wants a pair theyll be on the waitlist
PM me if you want to be included.
price will be cheap as I can have them made - more than likely cheaper than OEM !!
I only wish at the time I had purchased many of the airbox side which were way cheaper than the 1196 and are more difficult to reproduce
==============================================
Last edited by KR-1R on Thu Jan 14, 2010 9:10 am, edited 31 times in total.
-
- Premix Junkie
- Posts: 1587
- Joined: Wed May 16, 2007 2:24 am
16065-1196
These are the original reed side rubbers for the PWK35...
maybe the last unused pair in existence?
still with the spidery mold release residue from the factory - NOT perished
what you dont really see here is how the aperture of the rubber actually nozzles the flow from 35 circular to a smaller rectangular cross section spreading intake across the reed cage.
The intention is to reproduce this feature and still accomodate those who wish to run VForce as well (much bigger opening)
So the flange plate will have be a much larger hole but will be mostly filled back in down to original size.
OK I'm a bit premature here because production of the replica part is only part underway...
The backing plate is at the waterjetters (was cheaper than laser),
dont expect the case side to have the same imbedded gasket as the original which maybe too tedious to reproduce
hopefully I'll be happy with the results of the plates later this week will post pics as soon as I move to next stage rubber/urethane casting
careful selection of the urethane is required to provide temperature and oil/fuel resistance
There is possibility of colour eg racey RED or GREEN for example - maybe you want BLUE to match your Moose water hose
maybe the last unused pair in existence?
still with the spidery mold release residue from the factory - NOT perished
what you dont really see here is how the aperture of the rubber actually nozzles the flow from 35 circular to a smaller rectangular cross section spreading intake across the reed cage.
The intention is to reproduce this feature and still accomodate those who wish to run VForce as well (much bigger opening)
So the flange plate will have be a much larger hole but will be mostly filled back in down to original size.
OK I'm a bit premature here because production of the replica part is only part underway...
The backing plate is at the waterjetters (was cheaper than laser),
dont expect the case side to have the same imbedded gasket as the original which maybe too tedious to reproduce
hopefully I'll be happy with the results of the plates later this week will post pics as soon as I move to next stage rubber/urethane casting
careful selection of the urethane is required to provide temperature and oil/fuel resistance
There is possibility of colour eg racey RED or GREEN for example - maybe you want BLUE to match your Moose water hose
- kwackman12
- Oil Injector
- Posts: 924
- Joined: Wed Jul 04, 2007 10:06 pm
- Location: Reading
-
- Premix Junkie
- Posts: 1587
- Joined: Wed May 16, 2007 2:24 am
to simplify the mold I intend to leave the injector hole blank/filled
it should be easy enough to drill out if you want to run the injectors.
The 'R' and 'SP' were still road bikes and ran oil injection.
it should be easy enough to drill out if you want to run the injectors.
The 'R' and 'SP' were still road bikes and ran oil injection.
Last edited by KR-1R on Mon Sep 06, 2010 11:10 pm, edited 1 time in total.
-
- Premix Junkie
- Posts: 1587
- Joined: Wed May 16, 2007 2:24 am
STAGE 1 - COMPLETE
THUMBS UP so far - initial small run of flanges, now the molds can be taken off the original parts to suit the manufactured plates
bolt holes slightly oversized so become partly rubber coated.
Centre hole is well oversized - final aperture in rubber down to standard dimensions
next sandblasting flanges then (Stage 2) rubber molds, casting, bonding onto the plates.
(Stage 3) can the airbox sides be duplicated?
THUMBS UP so far - initial small run of flanges, now the molds can be taken off the original parts to suit the manufactured plates
bolt holes slightly oversized so become partly rubber coated.
Centre hole is well oversized - final aperture in rubber down to standard dimensions
next sandblasting flanges then (Stage 2) rubber molds, casting, bonding onto the plates.
(Stage 3) can the airbox sides be duplicated?
Last edited by KR-1R on Tue Oct 13, 2009 10:41 pm, edited 2 times in total.
-
- Oil Injector
- Posts: 505
- Joined: Sat Jul 05, 2008 2:17 pm
-
- Premix Junkie
- Posts: 1587
- Joined: Wed May 16, 2007 2:24 am
- scooble
- Premix Junkie
- Posts: 1549
- Joined: Thu Jul 27, 2006 12:47 pm
- Location: West Sussex
- Contact:
- the-elf
- Avgas Sniffer
- Posts: 2800
- Joined: Wed Jul 26, 2006 2:48 pm
- Location: Rockingham, Western Australia
I'll be interested in a pair as well.
-- Lets go Racing
Sponsored by:
Paddockstand Ltd: Tyre and Bike spares http://www.paddockstand.co.uk
Sponsored by:
Paddockstand Ltd: Tyre and Bike spares http://www.paddockstand.co.uk