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This might take a while!!!
Posted: Tue Sep 16, 2014 3:35 pm
by DougB
Ok I've done what I hoped and got a good few miles on the KR this year, decided I'm definitely happy with it and keeping it so time to take it all apart and make it look a bit (hopefully a lot) tidier. I've done a few bits already:
The day I got it:

and it's latest look:
Work I'm planning is engine strip, crank reworked, barrels replated, pistons, new powervalves & pulleys. Frame/swingarm strip & paint (and all the brackets). Wheels and bodywork into Zeus Blue. I'm thinking that lists going to be a lot longer soon

Re: This might take a while!!!
Posted: Tue Sep 16, 2014 3:38 pm
by DougB
The easy bit done:
All stripped down, bare frame now.
Re: This might take a while!!!
Posted: Tue Sep 16, 2014 4:51 pm
by Luders
What's the next job?
Re: This might take a while!!!
Posted: Tue Sep 16, 2014 7:49 pm
by DougB
Luders wrote:What's the next job?
Frame and swingarm are going off to be blasted and resprayed.. I'll split the engine over the next few days. When the frame and arm are back I'll start slowly getting bits done and bolted back on then I can have fun rebuilding the motor

Re: This might take a while!!!
Posted: Tue Sep 16, 2014 10:55 pm
by 500bernie
I hope for your sake you are quicker than me.
Re: This might take a while!!!
Posted: Wed Sep 17, 2014 2:35 pm
by DougB
Re: This might take a while!!!
Posted: Wed Sep 17, 2014 3:20 pm
by Luders
Those silencers on your bike in the Cadwell photo look a bit DEP esk??
Re: This might take a while!!!
Posted: Wed Sep 17, 2014 4:03 pm
by DougB
They are indeed. They seem to run ok, think they're a standard replacement and it's on standard jetting but I've been wanting originals for it since I got it. Can't believe how heavy the standard exhausts are though, remind me of my old F2 valve!
Re: This might take a while!!!
Posted: Tue Oct 14, 2014 9:37 pm
by DougB
Re: This might take a while!!!
Posted: Tue Oct 14, 2014 9:59 pm
by Luders
Are you flowing your cases?
Re: This might take a while!!!
Posted: Wed Oct 15, 2014 7:19 am
by DougB
Aye that's one of my next jobs. I've got a second motor to strip then when I've decided which barrels and other bits to use on the rebuild I'll flow and match the ports a bit before they go off for plating. Noticed some carbon around the edge of the head that came off this motor, the chambers are in great condition but looks like the squish is still original so maybe worth getting it skimmed.
Re: This might take a while!!!
Posted: Wed Oct 15, 2014 7:27 am
by Luders
Flowing the cases is a good mod if done well. I have seen some poor attempts in the past and question how much benefit it would bring to the motor.
It's also well documented on here, so good luck.
Re: This might take a while!!!
Posted: Wed Oct 15, 2014 4:02 pm
by DougB
I've flowed a couple of engines before, but never had a dyno to be able to test the results. It's just good in my head to know that everything matches up as well as it can and it definitely had an effect on the YPVS motors. Not done a KR motor before but planning to do the same as on the other motors and match up all the mating surfaces. I've read the post on here and looks pretty much the same as I've done before. Only downside, previously I was working in a fully equipped engineering shop where we had lots of nice windy tools, now I'm at home with a recently purchased Dremmel !

Re: This might take a while!!!
Posted: Wed Oct 15, 2014 6:50 pm
by Luders
I've been through 3 dremels this year, they're shit, but cheap and do a decent job while they're working
Have you looked up the info on what to take out and fill on these cases?
Re: This might take a while!!!
Posted: Thu Oct 16, 2014 10:08 pm
by DougB
I've been looking through the post on the race prep section and the photo's you posted, looks clear enough so far! Building it up by hand there's a lot going on around the base of the transfer ports on the KR compared to other motors, the 2 castings that come in towards the conrod seem to be right under the centre rear transfer? Maybe they help guide the mixture back up into the port as the piston comes down?
Anyway, going to start on it over the next few days, will let you know how I get on. Taking the bodywork and frame to the sprayers tomorrow and dropping a crank it at SEP.