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Single seat converter
Posted: Mon Nov 19, 2007 9:31 pm
by Red Devil 777
As we know these are nla and apparently the mould was lost/destroyed.
Anyway, I was off work today and bored, so thought I'd have a play around making one. Now please bare in mind there is a long way to go on this but I've got the basic shape something like using an original base and laminations of styrene sheet plus lots of body filler
Now, it could be ages happening, but do you think if I can get it something like it would be worthwhile me making a mould to do a few of these?
Bloody hell, that photo isn't very forgiving. I've still got quite a bit to do on it yet but it doesn't seem that bad!
The best bit is, my KR has a single seat unit anyway, and I was going to do the same on my project, suppose I'd better use a kwak rear pod

Posted: Mon Nov 19, 2007 10:17 pm
by the-elf
Looking good so far.

Posted: Tue Nov 20, 2007 10:55 pm
by Steely
That looks good, if you made some, i may be intersted in one.
Posted: Wed Nov 21, 2007 6:20 pm
by Red Devil 777
Looking a bit more like now, still a bit of rubbing down to do in places but the basic shape and form are now pretty much as I want them. I could do with trying it on a standard bike to check fit etc. Any volunteers? Anyone know anything about moulds and casting?

Posted: Wed Nov 21, 2007 7:26 pm
by the-elf
To make the mould you cover your cover in release agent then put the fibreglass over it quite thick compared to the final cover, leave it to set then remove it from the original. Then you can use this to make the fibreglass seats.
Posted: Wed Nov 21, 2007 7:33 pm
by jester
to make a mould from what you have done is very simple for the best results have it sprayed in 2k paint for a perfect finish then give it 3-5 coats of bees wax polish buffing to a shiney finish between coats then lay your gell coat then finish with 5-6 layers of f/glass
hope this helps
Posted: Wed Nov 21, 2007 7:37 pm
by jester
or if your close to cheltenham bring it round an i could do it for you

Posted: Wed Nov 21, 2007 7:55 pm
by Red Devil 777
jester wrote:or if your close to cheltenham bring it round an i could do it for you

Would do but not close enough-Huddersfield
What about using rtv silicone mould making rubber?
Like this stuff
http://cgi.ebay.co.uk/RTV-Silicone-Moul ... dZViewItem
Would that be any use or would it be a waste of time?
Posted: Wed Nov 21, 2007 9:32 pm
by jester
not used it myself so cant coment looks very expensive tho
Posted: Thu Nov 22, 2007 1:21 am
by nate
Im near huddersfield next weekend seeing the bird... will be driving back past Cheltenham on the Sunday???
Only an idea....
Nate
Posted: Thu Nov 22, 2007 7:06 pm
by Red Devil 777
nate wrote:Im near huddersfield next weekend seeing the bird... will be driving back past Cheltenham on the Sunday???
Only an idea....
Nate
Thanks for the offer, but would like to have a go at the mould myself.
Posted: Thu Nov 22, 2007 7:44 pm
by Red Devil 777
Had half a rattle can of kwak green left so thought I'd give it a quick spray to see how it might look. Still needs some minor rubbing down and want to check it on a bike for fit etc.

Posted: Thu Nov 22, 2007 8:57 pm
by Garry
lovely fit mark
how did you get a shine like that from a spray can

Posted: Thu Nov 22, 2007 9:27 pm
by Red Devil 777
Garry wrote:lovely fit mark
how did you get a shine like that from a spray can

Nowt spesh, just heat can in boiling water to get propellent working better, then I used a bit of g4 rubbing compound when dry and buffed it up with my £10 lidl battery buffer

Posted: Fri Nov 23, 2007 6:37 am
by martin
not bad mate, not bad at all. there could be a market for a single seat cover, with a perfect colour match[that combined with some alloy brackets to remove the passenger pegs] , for that race look
