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Posted: Wed Jul 13, 2011 8:08 pm
by mgtkr1
even if the lower mount isnt cracked, shim it if theres any slop using an old washer, the type used to shim the gearbox/clutch. a properly shimed motor/frame is what prevents stress fracture around the lower mount.

Posted: Wed Jul 13, 2011 8:37 pm
by blanc
Thanks lads. Will double check. Hopefully sorted with a topend from Bernie....fingers crossed

Posted: Wed Jul 13, 2011 8:44 pm
by Luders
Bernie managed to get hold of some counter sunk screws used to attach the pullies to the power valves. It' might be worth asking him about that too.

Posted: Thu Jul 14, 2011 5:18 pm
by blanc
Payments sent to four forum member for parts, upon receipt the rebuild will begin. Thanks for all the offers of parts

Here is the latest, just picked up a zxr250 set of forks and trees, r1 master cylinder and two piss poor front callipers for approx 100.

Here is a dry run, will use standard calipers for now. Will probably need a zxr250 axel and a bearing change

Image

Posted: Sat Jul 16, 2011 11:31 pm
by blanc
work in progress..........Image

Posted: Mon Jul 18, 2011 12:32 pm
by blanc
Image

zxr250 forks and unknown calipers

Image

Image

Posted: Mon Jul 18, 2011 12:56 pm
by Luders
The standard forks poke through the top yoke 16mm, but those ZXR forks are about 20mm longer than the standard. If you can, get your tape measure out and check with your old forks.

With this in mind, I would allow at least 36mm of fork to come up through the top yoke when you put it back together. If you start there and increase depending on how quick you like your bike to turn in.

Posted: Mon Jul 18, 2011 1:48 pm
by ScottaKR
blanc wrote:zxr250 forks and unknown calipers
Image
That's what the standard ZXR250 calipers look like, as well as being the same as the ones fitted to the KR1 from factory.

Posted: Fri Jul 22, 2011 8:45 am
by blanc
3 Boxes picked up and in the boot of my car, will be after the weekend before I get to start the rebuild...yeah...

Co-owner is in process of rebuilding the forks(zxr250) and making up spacers to use the kr1 front wheel.

Posted: Tue Jul 26, 2011 12:59 pm
by blanc
Parts all arrived and look great! Very Happy thanks lads, going to start the rebuild this weekend. Still not sure what to do with crank? Does anyone have a good useable one they will sell?

Looking forwword to getting the front end on.

Posted: Wed Aug 03, 2011 8:45 am
by Ryanmck14
Good luck, building one from a heap is very rewarding. Be nice to have another KR doing a bit of racing in the country :)

lol only in ireland would sumone be running a brake setup like that! Im surprised they wernt cable tied on lol

Posted: Wed Aug 03, 2011 12:27 pm
by blanc
Only In Ireland would a bike pass scrutiny like that lol....Is your the black one running rs style bodywork?

Posted: Wed Aug 03, 2011 12:39 pm
by Luders
blanc wrote:Only In Ireland would a bike pass scrutiny like that lol....Is your the black one running rs style bodywork?
That sounds like Scooble's bike if you mean Aprilia RS.

The body work on mine is off a TSR

Posted: Wed Aug 03, 2011 12:41 pm
by blanc
Lol, dont laugh, what is a tsr? A h***a RS250?

Posted: Wed Aug 03, 2011 12:43 pm
by Luders