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gear box???

Posted: Sun Jul 05, 2015 12:09 pm
by Gonzo355
Hello i was just out for my monthly(if im lucky) ride, when while still warming up nasty noises that i thought was top end death.Anyhow not the top end,no apparent damage so took off clutch cover,nothing again.Anyhow the crank will only turn about 98 deg back and forth freely.when the crank stops it feels kinda like it should!! not like its snaggin.
There is a slight dink on the left of the crank that i think is previous.
Any insight??
Thanks martin

Re: gear box???

Posted: Sun Jul 05, 2015 3:00 pm
by JanBros
check the flywheel for loose/broken magnets.

check that all gears still work .

Re: gear box???

Posted: Sun Jul 05, 2015 5:57 pm
by Gonzo355
gears engage ok and flywheel appears clear of bits floating about.
Is it poss the balance shaft do they ever fail??

Re: gear box???

Posted: Sun Jul 05, 2015 9:51 pm
by SP_BOTT
Didn't someone have similar noises a little while ago, turned out to be inside the gearbox cover/selector area. can't remember the thread sorry.

Re: gear box???

Posted: Fri Aug 28, 2015 5:22 pm
by Gonzo355
Turns out 2 be the bearing on the balancer shaft which is not apparently not a separate part No.
And the balancer is Nla .I thought the crank bearing might be a punt as looking at the Kawasaki drawing they look very similar, any thoughts?

Re: gear box???

Posted: Fri Aug 28, 2015 7:27 pm
by DougB
The balance shaft can be separated and rebuilt if you know an engineer with a press nearby.. measure up the bearings and get replacements, and might as well do the oil seal at the same time.